I-Central States Industrial's TrueClean CIP'able air-blowing check valve ivumela umvelisi weyogathi ukuba agcine iiyure zokuphumla kunye neekhilogram ezininzi zemveliso ngeveki nganye, kunye nokonga okuqikelelwayo ngonyaka kwe-350,000 yeedola.
Ixesha lokunciphisa inkqubo linokubangela ilahleko enkulu. Phantse i-80% yezibonelelo azikwazi ngokuchanekileyo ukuqikelela ixesha labo lokuphumla, kwaye izibonelelo ezizama rhoqo zijonge ngaphantsi kweendleko zabo zokunciphisa ixesha (TDC) ngama-200-300%. Iprosesa eyehlisa kakhulu i-TDC inokufumana imbuyekezo enkulu kutyalo-mali ngokuphucula inkqubo.
INoosa Yoghurt ikwindawo encinci yabalimi kuma-70 eemayile kumantla eDenver, kwaye ikhule ngokukhawuleza kwiminyaka elithoba ukusukela oko yathengiswa kwimarike yomfama yasekhaya yaza yasasazwa kwilizwe lonke. Ngokukhula okukhawulezayo, imveliso kufuneka inyuswe ukuze ihlangabezane nemfuno, kwaye iindlela ezintsha zifuna ukufunyanwa ukunciphisa ixesha lokucoca inkqubo, ngelixa kugcinwa imigangatho yococeko kunye nokunyusa izinga lokuphinda kusetyenziswe imveliso.
UNoosa uzama ukuphucula inkqubo kunye nokunciphisa i-TDC kwiindawo ezintathu eziphambili. Okokuqala, umbhobho weziqhamo emva kwencasa yesiqhamo ngasinye kufuneka ucocwe ngenkqubo yenguquko yemizuzu engama-40, ephindwa ka-12-13 ngeveki. Ukongeza kwi-TDC esetyenziselwa inkqubo yokucoca indawo (CIP), uNoosa walahlekelwa malunga neepounds ze-15.5 zemveliso ngexesha lokucoca ngalunye-ilahleko epheleleyo yeekhilogram ze-200 zemveliso ngeveki. Okwesibini, i-Noosa ilahlekelwa yi-115 yeekhilogram zemveliso rhoqo xa umbhobho wokuphindaphinda ubusi ucocwa, ngelahleko epheleleyo ye-345 lbs ngeveki. Ekugqibeleni, kuxhomekeke kwifomula yemveliso ethile esebenza kwi-skid yokuxuba, i-Noosa iya kulahlekelwa i-65-95 pounds eyongezelelweyo yemveliso ngexesha lokucoca iveki nganye.
I-valve yokuhlola i-TrueClean ifakwe kumgca wokuvelisa iziqhamo. Ukongeza kwilahleko yeemveliso ezivela kwi-Central Industries, i-Noosa iphinda isebenzise amanzi kunye ne-rinses yeekhemikhali ukubonelela ngombane ngomgca wemveliso oqulethe iimveliso. Lilonke, uNoosa uyawaqonda amandla okugcina amawaka eedola ngenyanga ngokwenziwa ngokutsha kwemveliso kunye nokucoca inkqubo.
Enye indlela uNoosa enethemba lokuphucula ukukhutshwa komgca wemveliso kunye nokwandisa ukubuyiswa kwemveliso ngokusebenzisa ivalve yokutshekisha esetyenziselwa ukutyhala imveliso eseleyo ezantsi ekupheleni kwenkqubo ngelixa ikhusela ukubuyisela imveliso ngexesha lokucoca. U-Nick Hansen, injineli yokuphucula e-Noosa, uzimisele ukufumana isivalo somoya esicocekileyo ukuze agqibezele umsebenzi.
I-downside ye-standard 3-A certified blow check valve kukuba kufuneka icocwe kwindawo-manual amanyathelo okucoca ukwandisa ixesha lokuphumla kunye nokwandisa ukuba nokwenzeka kwempazamo yomntu. Ngenxa yokuba ukutya, ubisi kunye neemveliso zesiselo zisetyenziselwa ukusetyenziswa komntu, imigangatho yococeko yemveliso iphezulu kakhulu, kwaye ingqwalasela eninzi kufuneka ihlawulwe ekucoceni i-valve. Nangona kunjalo, inyathelo ngalinye lesandla elongeziweyo kwinkqubo yokucoca lenza indawo enokubakho yokusilela, ngoko ke uHansen unethemba lokuphepha ukusetyenziswa kweevalvu eziqhelekileyo zokujonga.
I-valve yokukhangela i-TrueClean yokuvuthela ifakwe kumgca wokuvelisa ukujikeleza kobusi. Emva kokuba iCentral Industrial Corporation iphendle i-Intanethi kakhulu, uHansen wafumana ivalve yokujonga iTrueClean CIP'able blow-off, kwaye yena kunye nomphathi wakhe womgangatho baqonda kwangoko ukuba olu lolona khetho lulungileyo. Ivalve enelungelo elilodwa lomenzi we-Central Industries Corporation (CSI) kuphela kwevalvu yokukhangela i-sanitary blow valve evunywe ngumgangatho we-3-A wococeko lokucoca kwindawo.
Ukusebenzisa i-valve yokukhangela i-valve enokuthi ihlambuluke ngaphandle kokuchithwa, i-Noosa inokuphucula ukusebenza kakuhle kokucoca ngelixa igcina ingqibelelo yemveliso. Njengoko izinga lokuzenzekelayo landa, abaqhubi beNoosa banokunciphisa umsebenzi wabo ngemizuzu ye-40 ngelixa benciphisa ukuguqulwa kwe-flavour kwimizuzwana ye-45. Emva kokuphinda-phinda olu londolozo ngoguqulo lwe-13 ngeveki, baqala ukudibanisa. UHansen wathi: “Akukho sizathu sokuthenga.”
Ivalve yokuhlola i-TrueClean CIP'able inoyilo olubambeneyo kwaye inokutshintsha ngokulula ivalve ekhoyo yokuhlola ukuvuthela. Usetyenziso oluqhelekileyo lubandakanya ukuphazamiseka komoya, imigca yokomisa umoya kunye nokuhlaziywa kwemveliso.
Xa imveliso ihamba, i-valve i-stem engundoqo ivaliwe ukukhusela ukubuyisela umva kumgca womoya. I-O-ring yesibini itywina umgca womoya. Xa uxinzelelo lomoya lusetyenziswa kwi-inlet yomoya oyintloko, zombini izitywina eziphambili kunye nesibini zivulwa ukuvumela umoya ukuba uhambe kumgca wenkqubo.
Umgaqo osebenzayo we-TrueClean blowt check valve. I-Central State Industrialization Ngexesha le-CIP, umoya usetyenziswa kwi-actuator inlet ukuvula isiqu sevalvu engundoqo ngelixa ugcina umgca womoya uvaliwe. Ulwelo lwe-CIP luhamba lujikeleze isikhondo sevalve engundoqo nangaphakathi kwevalve, ngaloo ndlela sicoca ngokucokisekileyo isixhobo.
I-automation kunye nemisebenzi ye-pre-programming nayo yenza lula inkqubo yokuguqulwa kwemveliso. "I-Automation isivumela ukuba silungise inkqubo yokuqinisekisa ukuba sinokuphinda sisebenzise imveliso eninzi kangangoko sinakho ukusuka kumgca ngamnye wemveliso," kusho uChris Rivoire, injineli ezenzekelayo eNoosa. “Inkqubo yoguqulo lixesha apho kufuneka kwenzeke izinto ezininzi ezahlukeneyo. Ukuba neli nqanaba lokuzenzela kusinika ixesha elingakumbi lokugqiba eminye imisebenzi-xa kufanelekile, lixesha elingakumbi. ”
Kwiinyanga ezintandathu kuphela emva kokufaka i-valve entsha, i-Noosa sele igcine i-$ 16,000 kwaye iphumelele i-ROI epheleleyo kwiinyanga ezimbini nje. Ukongeza ekuphuculeni izinga lokubuyisela, i-Noosa inokugcina malunga nemizuzu ye-19 yexesha lokusebenza ngexesha lenkqubo yokuguqulwa kwe-flavour nganye. Oku kulingana neeyure zokusebenza zabantu abangaphezu kwama-200 ngonyaka (okulingana neeveki ezintlanu zexesha lokusebenza), apho abaqhubi banokuzisebenzisa ukugqiba eminye imisebenzi.
Ngokusekelwe kwezi ziphumo, uNoosa ulindele ukufaka ii-valve ze-13 ngaphezulu kuyo yonke imigca yayo yokuvelisa, ukugcina inkampani ye-350,000 ngonyaka.
Uphuculo lwenkqubo oluthintela inkunkuma ngaphandle kokuncama imigangatho yococeko lukwahambelana nenkcubeko yenkampani yeNoosa kunye nophawu. "Ukususela ekuqaleni, uNoosa ugxininise ekusebenziseni iingcamango zethu kunye nobuchwepheshe obutsha ukuqinisekisa ukuba siqhubeka nokuvelisa i-yogurt engcono kakhulu kwihlabathi," kusho uRivoire. "Ezi zivalo zintsha zihambelana kakuhle nezi ngcamango."
Ixesha lokuposa: Apr-26-2021
