Central States Industrial's TrueClean CIP'nke ikuku na-enyocha valvụ na-enye ndị na-emepụta yogọt ohere ịchekwaa awa nke obere oge na ọtụtụ paụnd ngwaahịa kwa izu, yana atụmatụ nchekwa kwa afọ nke $350,000.
Oge nkwụsị nke usoro nwere ike ịkpata nnukwu mfu. Ihe fọrọ nke nta ka ọ bụrụ 80% nke akụrụngwa enweghị ike ịkọ n'ụzọ ziri ezi oge ọdịda ha, yana ụlọ ọrụ ndị a na-anwale ugboro ugboro na-eleda ngụkọta oge nkwụsịtụ ha (TDC) anya site na 200-300%. Ihe nhazi nke na-ebelata TDC nke ukwuu nwere ike nweta nnukwu nloghachi na ntinye ego site na imeziwanye usoro a.
Noosa Yoghurt dị na obere obodo ọrụ ugbo dị kilomita 70 n'ebe ugwu Denver, ma tolite ngwa ngwa n'ime afọ itoolu kemgbe erere ya n'ahịa ndị ọrụ ugbo mpaghara wee kesaa ya na mba niile. Site na uto ngwa ngwa a, ọ dị mkpa ka amụbawanye mmepụta iji gboo mkpa, ọ dị mkpa ka a chọta ụzọ ọhụrụ iji belata oge nkwụsị nke usoro nhazi, na-ejigide ụkpụrụ ịdị ọcha ma na-abawanye ọnụego nrụpụta ngwaahịa.
Noosa na-agba mbọ imeziwanye usoro a wee belata TDC n'akụkụ atọ bụ isi. Nke mbụ, pipeline mkpụrụ osisi mgbe ekpomeekpo mkpụrụ osisi ọ bụla ga-ehicha ya na usoro ntụgharị nkeji 40, nke a na-emegharị ugboro 12-13 n'izu. Na mgbakwunye na TDC eji maka usoro nhicha-in-place (CIP), Noosa tụfuru ihe dị ka kilogram 15.5 ngwaahịa n'oge usoro nhicha ọ bụla - mfu nke ihe karịrị kilogram 200 nke ngwaahịa kwa izu. Nke abụọ, Noosa na-efunahụ 115 pound ngwaahịa mgbe ọ bụla a na-ehicha pipeline recirculation mmanụ aṅụ, maka mkpokọta ọnwụ nke 345 lbs kwa izu. N'ikpeazụ, dabere na usoro ngwaahịa a kapịrị ọnụ na-agba ọsọ na skid agwakọta, Noosa ga-atụfu ngwaahịa 65-95 ọzọ n'oge usoro nhicha kwa izu.
A na-etinye valvụ nlele nke TrueClean n'ahịrị mmepụta mkpụrụ. Na mgbakwunye na mfu nke ngwaahịa sitere na Central Industries, Noosa na-ejikwa mmiri na mmiri kemịkal na-enye ọkụ eletrik site na ahịrị mmepụta nke nwere ngwaahịa ndị ahụ. N'ihe niile, Noosa na-achọpụta na enwere ike ịzọpụta puku kwuru puku dollar kwa ọnwa site na ịmegharị ngwaahịa dị mma na ihicha usoro.
Otu ụzọ Noosa na-atụ anya imeziwanye mgbapụ nke ahịrị ngwaahịa ya na ịbawanye mgbake ngwaahịa bụ site na valvụ nlele nke a na-eji na-ebugharị ngwaahịa fọdụrụnụ na njedebe nke usoro ahụ ma na-egbochi azụ azụ ngwaahịa n'oge nhicha. Nick Hansen, onye injinia nkwalite na Noosa, malitere ịchọta valvụ nlele ikuku ịdị ọcha iji rụchaa ọrụ ahụ.
Ọdịda ala nke ọkọlọtọ 3-A gbaara agbamu valvụ nlele bụ na a ga-ehichapụrịrị ya na usoro nhicha akwụkwọ ntuziaka na-abawanye oge ala ma na-abawanye ohere nke njehie mmadụ. N'ihi na nri, mmiri ara ehi na ihe ọṅụṅụ na-aba n'anya bụ maka oriri mmadụ, ụkpụrụ ịdị ọcha nke mmepụta dị oke elu, a ghaghịkwa itinye uche dị ukwuu na nhichapụ valve. Otú ọ dị, nzọụkwụ ọ bụla akwụkwọ ntuziaka agbakwunyere na usoro nhicha na-emepụta ebe nwere ike ịda mbà, ya mere Hansen na-atụ anya izere iji valvụ nlele ọkọlọtọ.
A na-etinye valvụ nlele nke TrueClean n'ahịrị na-ekesa mmanụ aṅụ. Mgbe Central Industrial Corporation nyochachara ịntanetị nke ukwuu, Hansen chọtara valvụ nlele TrueClean CIP nwere ike ịpụpụ, ya na onye nlekọta ahụike ya ghọtara ozugbo na nke a bụ nhọrọ kacha mma. valvụ nke Central Industries Corporation (CSI) kwadoro bụ naanị valvụ nlele ihe ọcha nke ụkpụrụ ịdị ọcha 3-A kwadoro maka ihicha ụlọ.
N'iji valvụ nlele nlele nke enwere ike ihicha na-enweghị nkwụsịtụ, Noosa nwere ike melite arụmọrụ ihicha ma na-ejigide iguzosi ike n'ezi ihe ngwaahịa. Ka ọkwa nke akpaaka na-abawanye, ndị na-arụ ọrụ Noosa nwere ike ibelata ọrụ ha site na nkeji iri anọ ma na-ebelata ntụgharị ụtọ na 45 sekọnd. Mgbe ha mụbachara ego ndị a site na ntụgharị 13 kwa izu, ha na-amalite ịgbakwunye. Hansen kwuru, sị: "Ọ nweghị ihe kpatara ịzụrụ ihe."
The TrueClean CIP'able blow check valve nwere nhazi kọmpat ma nwee ike dochie valvụ nlele nlele nke dị adị. Ojiji a na-ejikarị gụnyere mgbaka ikuku, ahịrị ikpo ikuku na imegharị ngwaahịa.
Mgbe ngwaahịa ahụ na-asọpụta, a na-emechi valvụ isi iji gbochie nlọghachi azụ n'ime ahịrị ikuku. O-mgbanaka nke abụọ na-emechi eriri ikuku. Mgbe a na-etinye nrụgide ikuku na ntinye ikuku isi, ma nke mbụ na nke abụọ na-emeghe ka ikuku na-abanye n'ime ahịrị usoro.
Ụkpụrụ ọrụ nke TrueClean blow check valve. Central State Industrialization N'oge CIP, a na-etinye ikuku n'ime oghere actuator ka imeghe isi valvụ ahụ ka ọ na-emechi ahịrị ikuku. Mmiri CIP na-aga gburugburu isi valvụ na n'ime valvụ ahụ, si otú ahụ na-ehichapụ ngwaọrụ ahụ nke ọma.
Ọrụ akpaaka na tupu mmemme na-emekwa ka usoro ntụgharị ngwaahịa dị mfe. Chris Rivoire, onye injinia akpaaka na Noosa kwuru, "Automation na-enye anyị ohere ịmegharị usoro ahụ nke ọma iji hụ na anyị nwere ike ịmegharị ngwaahịa dị ka o kwere mee site na ahịrị mmepụta ọ bụla." "Usoro ntụgharị bụ oge ọtụtụ ihe dị iche iche kwesịrị ime. Inwe ọkwa nke akpaaka a na-enye anyị oge ka ukwuu iji rụchaa ọrụ ndị ọzọ-mgbe ọ dabara, nke a bụ oge karịa. ”
Naanị ọnwa isii ka etinyechara valvụ ọhụrụ ahụ, Noosa echekwala $16,000 wee nweta ROI zuru oke n'ime naanị ọnwa abụọ. Na mgbakwunye na imeziwanye ọnụego mgbake, Noosa nwekwara ike ịchekwa ihe dị ka nkeji iri na itoolu nke oge ọrụ n'oge usoro ntụgharị ụtọ ọ bụla. Nke a bụ oge awa ọrụ nke ihe karịrị mmadụ 200 kwa afọ (nke dị ka izu ise nke oge ọrụ), nke ndị ọrụ nwere ike iji rụọ ọrụ ndị ọzọ.
Dabere na nsonaazụ ndị a, Noosa na-atụ anya ịwụnye valvụ 13 ọzọ na ahịrị mmepụta ya niile, na-echekwa ụlọ ọrụ $ 350,000 kwa afọ.
Nkwalite sistemu na-egbochi mkpofu na-achụghị ụkpụrụ ịdị ọcha na-adakọkwa na omenala ụlọ ọrụ Noosa na ika. "Site na mmalite, Noosa lekwasịrị anya n'iji echiche anyị na teknụzụ ọhụrụ iji hụ na anyị nọgidere na-emepụta yogọt kacha mma n'ụwa," Rivoire kwuru. "Valves ọhụrụ ndị a dabara n'echiche ndị a nke ọma."
Oge nzipu: Eprel-26-2021
