TrueClean CIP ya Central States Industrial's TrueClean CIP'able air- blowing valavu imalola wopanga yogati kuti asunge nthawi yopuma komanso ma kilogalamu ambiri azinthu sabata iliyonse, ndikupulumutsa pachaka $350,000.
Kuchepa kwa ntchito kumatha kuwononga kwambiri. Pafupifupi 80% ya malo sangathe kuwerengera molondola nthawi yawo yopuma, ndipo malo omwe amayesedwa kawirikawiri amachepetsera mtengo wawo wonse (TDC) ndi 200-300%. Purosesa yomwe imachepetsa kwambiri TDC ikhoza kupeza phindu lalikulu pazachuma pokonza ndondomekoyi.
Noosa Yoghurt ili mdera laling'ono la alimi 70 mailosi kumpoto kwa Denver, ndipo yakula mwachangu m'zaka zisanu ndi zinayi kuyambira pomwe idagulitsidwa pamsika wa alimi akumaloko ndikugawidwa mdziko lonse. Ndi kukula kofulumira kumeneku, kupanga kuyenera kukulitsidwa kuti kukwaniritse zofunikira, ndipo njira zatsopano ziyenera kupezeka zochepetsera nthawi yoyeretsa dongosolo, ndikusunga miyezo yaukhondo ndikuwonjezera mitengo yobwezeretsanso zinthu.
Noosa amayesa kukonza ndondomekoyi ndikuchepetsa TDC m'madera atatu akuluakulu. Choyamba, payipi ya zipatso ikatha kukoma kwa chipatso chilichonse iyenera kutsukidwa mu mphindi 40 zotembenuka, zomwe zimabwerezedwa 12-13 pa sabata. Kuphatikiza pa TDC yomwe imagwiritsidwa ntchito poyeretsa m'malo (CIP), Noosa adataya pafupifupi mapaundi a 15.5 panthawi iliyonse yoyeretsa - kutayika kwathunthu kwa zinthu zopitilira 200 pa sabata. Chachiwiri, Noosa amataya mapaundi a 115 nthawi iliyonse payipi yobwezeretsanso uchi ikatsukidwa, kutayika kwathunthu kwa 345 lbs pa sabata. Potsirizira pake, kutengera ndondomeko yeniyeni ya mankhwala yomwe ikuyenda pa kusakaniza skid, Noosa adzataya mapaundi owonjezera a 65-95 pa nthawi yoyeretsa sabata iliyonse.
The TrueClean blow check valve imayikidwa pamzere wopanga zipatso. Kuphatikiza pa kutayika kwa zinthu kuchokera ku Central Industries, Noosa amagwiritsanso ntchito zotsukira madzi ndi mankhwala kuti azipereka magetsi kudzera mumzere wopangira womwe uli ndi zinthuzo. Zonsezi, Noosa amazindikira kuthekera kopulumutsa madola masauzande pamwezi kudzera pakubwezeretsanso kwazinthu komanso kukonza makina.
Njira imodzi yomwe Noosa akuyembekeza kupititsa patsogolo kuthamangitsidwa kwa mzere wake wazinthu ndikuwonjezera kubweza kwa mankhwala ndi kudzera mu valavu yowunikira yomwe imagwiritsidwa ntchito kukankhira zotsalira kumunsi kumapeto kwa njirayi ndikuletsa kubwezeredwa kwazinthu pakuyeretsa. Nick Hansen, injiniya wowongolera ku Noosa, adayamba kupeza valavu yoyendera mpweya kuti amalize ntchitoyi.
Chotsalira cha 3-A chovomerezeka choyezera valavu ndi chakuti chiyenera kutsukidwa m'malo-masitepe oyeretsera pamanja kumawonjezera nthawi yopuma ndikuwonjezera kuthekera kwa zolakwika zaumunthu. Chifukwa chakuti zakudya, mkaka ndi zakumwa ndizogwiritsidwa ntchito ndi anthu, miyezo yaukhondo yopangira mankhwalawa ndi yapamwamba kwambiri, ndipo chidwi chachikulu chiyenera kuperekedwa ku kuyeretsa ma valve. Komabe, gawo lililonse lamanja lomwe limawonjezeredwa pakuyeretsa limapangitsa kuti pakhale vuto, kotero Hansen akuyembekeza kupewa kugwiritsa ntchito ma valve oyendera.
Valavu yowunikira ya TrueClean imayikidwa pamzere wopangira uchi. Central Industrial Corporation itafufuza pa intaneti kwambiri, Hansen adapeza valavu yowunikira ya TrueClean CIP'able, ndipo iye ndi woyang'anira wake waukadaulo adazindikira nthawi yomweyo kuti ichi chinali chisankho chabwino kwambiri. Vavu yovomerezeka ndi Central Industries Corporation (CSI) ndiye valavu yokhayo yomwe imavomerezedwa ndi 3-A yaukhondo yoyeretsa in-situ.
Pogwiritsa ntchito valavu yowunikira yomwe imatha kutsukidwa popanda kuphatikizika, Noosa amatha kukonza bwino kuyeretsa ndikusunga kukhulupirika kwazinthu. Pamene mulingo wa automation ukuwonjezeka, ogwiritsa ntchito Noosa amatha kuchepetsa ntchito yawo ndi mphindi 40 ndikuchepetsa kutembenuka kwa kukoma kwa masekondi 45. Pambuyo pochulukitsa ndalamazo ndi zosintha 13 pa sabata, amayamba kuwonjezera. Hansen anati: “Palibe chifukwa chogulira zinthu.”
TrueClean CIP'able blow check valve ili ndi mawonekedwe ophatikizika ndipo imatha kusintha mosavuta valavu yomwe ilipo. Zomwe zimagwiritsidwa ntchito nthawi zambiri zimaphatikizapo kugwedezeka kwa mpweya, mizere yowumitsa mpweya ndi kubwezeretsanso zinthu.
Pamene mankhwalawa akuyenda, tsinde lalikulu la valve limatsekedwa kuti lisabwererenso mumlengalenga. O-ring yachiwiri imasindikiza mzere wa mpweya. Kuthamanga kwa mpweya kumagwiritsidwa ntchito polowera mpweya waukulu, zisindikizo zonse zoyambirira ndi zachiwiri zimatsegulidwa kuti mpweya uziyenda mumzere wa ndondomeko.
Mfundo yogwiritsira ntchito TrueClean blow check valve. Central State Industrialization Panthawi ya CIP, mpweya umayikidwa pa cholowera cha actuator kuti mutsegule tsinde lalikulu la valavu ndikutseka chingwe cha mpweya. Madzi a CIP amayenda mozungulira tsinde lalikulu la valavu ndi mkati mwa valavu, motero amatsuka bwino chipangizocho.
Zochita zokha ndi ntchito zokonzekera zisanachitike zimathandiziranso njira yosinthira zinthu. "Automation imatilola kuwongolera bwino ntchitoyi kuti tiwonetsetse kuti titha kukonzanso zinthu zambiri momwe tingathere pamzere uliwonse wopanga," atero a Chris Rivoire, injiniya wamagetsi ku Noosa. "Njira yotembenuka ndi nthawi yomwe zinthu zambiri ziyenera kuchitika. Kukhala ndi makina ochita kupanga izi kumatipatsa nthawi yochulukirapo yomaliza ntchito zina - ngati kuli koyenera, ino ndi nthawi yochulukirapo. ”
Patangotha miyezi isanu ndi umodzi mutakhazikitsa valavu yatsopano, Noosa adasunga kale $ 16,000 ndipo adapeza ROI yonse m'miyezi iwiri yokha. Kuphatikiza pakuwongolera kuchuluka kwa kuchira, Noosa amathanso kusunga pafupifupi mphindi 19 za nthawi yogwira ntchito panthawi iliyonse yosintha kukoma. Izi ndi zofanana ndi maola ogwira ntchito a anthu oposa 200 pachaka (ofanana ndi masabata asanu a nthawi yogwira ntchito), omwe ogwira ntchito angagwiritse ntchito pomaliza ntchito zina.
Malingana ndi zotsatirazi, Noosa akuyembekeza kukhazikitsa ma valve ena a 13 m'mizere yake yonse yopanga, kupulumutsa kampaniyo $ 350,000 pachaka.
Zosintha zamakina zomwe zimalepheretsa zinyalala popanda kupereka nsembe zaukhondo zimagwirizananso ndi chikhalidwe ndi mtundu wa Noosa. "Kuyambira pachiyambi, Noosa wakhala akugwiritsa ntchito malingaliro athu ndi matekinoloje atsopano kuti atsimikizire kuti tikupitiriza kupanga yogurt yabwino kwambiri padziko lonse lapansi," adatero Rivoire. "Mavavu atsopanowa amakwanira bwino malingaliro awa."
Nthawi yotumiza: Apr-26-2021
