YeCentral States Industrial's TrueClean CIP'able air-blowing check valve inobvumira mugadziri weyoghurt kuchengetedza maawa ekuzorora uye mapaundi akawanda echigadzirwa vhiki imwe neimwe, uye inofungidzirwa kuchengetedza kwegore kwe $350,000.
Process downtime inogona kukonzera kurasikirwa kukuru. Zvingangosvika makumi masere muzana ezvivakwa hazvigone kunyatso fungira nguva yazvo, uye nzvimbo dzinowanzoyedzwa dzinorerutsa mutengo wadzo wenguva yekudzikira (TDC) ne200-300%. Iyo processor inoderedza zvakanyanya TDC inogona kuwana kudzoka kukuru pakudyara nekuvandudza maitiro.
Noosa Yoghurt iri munharaunda diki yevarimi mamaira makumi manomwe kuchamhembe kweDenver, uye yakakura nekukurumidza mumakore mapfumbamwe kubvira payakatengeswa pamusika wevarimi veko uye yakagoverwa nyika yese. Nekukura uku nekukurumidza, kugadzirwa kunofanirwa kuwedzerwa kuzadzisa kudiwa, uye nzira nyowani dzinoda kuwanikwa kuti dzideredze nguva yekuchenesa sisitimu, uku uchichengetedza hutsanana uye kuwedzera mitengo yekudzokorodza chigadzirwa.
Noosa anoedza kuvandudza maitiro uye kuderedza TDC munzvimbo nhatu huru. Kutanga, pombi yemichero mushure mekunaka kwemuchero wega wega inofanira kucheneswa mumaminetsi makumi mana ekutendeuka, iyo inodzokororwa ka12-13 pasvondo. Kuwedzera kune TDC inoshandiswa pakuchenesa-mu-nzvimbo (CIP) maitiro, Noosa akarasikirwa neanenge 15.5 mapaundi echigadzirwa panguva yega yega yekuchenesa-kurasikirwa kwese kweanopfuura 200 mapaundi echigadzirwa pavhiki. Chechipiri, Noosa anorasikirwa nemakirogiramu zana negumi echigadzirwa pese panocheneswa pombi yekudzokorodza huchi, nekurasikirwa kwakakwana kwe345 lbs pasvondo. Pakupedzisira, zvichienderana neyakagadzirirwa chigadzirwa formula inomhanya pane yekusanganisa skid, Noosa acharasikirwa nekuwedzera 65-95 mapaundi echigadzirwa panguva yekuchenesa svondo rega rega.
Iyo TrueClean blow check valve yakaiswa pamutsara wekugadzira michero. Pamusoro pekurasikirwa kwezvigadzirwa kubva kuCentral Industries, Noosa anoshandisawo mvura nemakemikari rinses kupa magetsi kuburikidza nemutsetse wekugadzira une zvigadzirwa. Zvese mune zvese, Noosa anoona kugona kuchengetedza zviuru zvemadhora pamwedzi kuburikidza nekugadzirisa zvirinani chigadzirwa uye kuchenesa system.
Imwe nzira iyo Noosa anotarisira kuvandudza kubuda kweiyo chigadzirwa mutsara uye kuwedzera chigadzirwa kudzoreredza ndeye cheki vharafu iyo inoshandiswa kusundira yakasara chigadzirwa kudzika pakupera kwemaitiro uku ichidzivirira chigadzirwa kudzoka panguva yekuchenesa. Nick Hansen, injinjiniya yekuvandudza paNoosa, akatanga kutsvaga hutsanana hwekuongorora mhepo kuti apedze basa.
Iyo yakaderera yeiyo yakajairwa 3-A certified blow check valve ndeyekuti inofanirwa kucheneswa munzvimbo-manual nhanho dzekuchenesa dzinowedzera nguva yekudzikira uye kuwedzera mukana wekukanganisa kwevanhu. Nekuti chikafu, mukaka uye zvigadzirwa zvechinwiwa ndezvekudyiwa kwevanhu, hutsanana hwekugadzira hwakakwira zvakanyanya, uye kutarisisa kwakawanda kunofanirwa kubhadharwa kukuchenesa mavharuvhu. Nekudaro, nhanho yega yega yemanyorero yakawedzerwa kune yekuchenesa maitiro inogadzira inogona kutadza, saka Hansen anotarisira kudzivirira kushandiswa kweakajairwa cheki mavharuvhu.
A TrueClean blow-off cheki valve yakaiswa pamutsetse wekugadzira uchi kutenderera. Mushure mekunge Central Industrial Corporation yatsvaga paInternet zvakanyanya, Hansen akawana TrueClean CIP'able blow-off cheque valve, uye iye nemukuru wake wemhando yepamusoro vakabva vaona kuti iyi yaive sarudzo yakanaka. Ivhavha ine patented neCentral Industries Corporation (CSI) ndiyo yega sanitary blow check valve inobvumirwa ne3-A sanitary standard ye-in-situ cleaning.
Uchishandisa blow check valve inogona kucheneswa pasina disassembly, Noosa inogona kunatsiridza kuchenesa mashandiro apo ichichengetedza kuvimbika kwechigadzirwa. Sezvo mwero weotomatiki uchiwedzera, vashandisi veNoosa vanogona kudzikisa basa ravo nemaminitsi makumi mana uku vachidzikisa kutendeuka kwekunaka kusvika kumasekonzi makumi mana. Mushure mekuwanza mari iyi neshanduko gumi nenhatu pasvondo, vanotanga kuwedzera. Hansen akati: "Hapana chikonzero chekutenga."
TrueClean CIP'able blow check valve ine compact dhizaini uye inogona nyore kutsiva iripo standard blow check valve. Mashandisirwo akajairika anosanganisira kuzunguza kwemhepo, mitsetse yekuomesa mhepo uye kudzokorodza chigadzirwa.
Kana chigadzirwa chacho chichiyerera, iyo huru yevhavha hunde yakavharwa kudzivirira kudzokera shure mumutsara wemhepo. Yechipiri O-ring inosimbisa mutsara wemhepo. Kana kudzvanywa kwemhepo kuchiiswa kune hombe yemhepo inopinza, zvese zvekutanga uye zvechipiri zvisimbiso zvinovhurwa kubvumira mweya kuyerera mumutsetse wekuita.
Iyo inoshanda nheyo ye TrueClean blow check valve. Central State Industrialization Munguva yeCIP, mhepo inoiswa kune inopinza yemagetsi kuvhura iyo huru valve stem uchichengeta mutsara wemhepo wakavharwa. CIP fluid inoyerera ichitenderedza hunde huru yevharuvhu uye mukati mevharuvhu, nekudaro ichinyatso kuchenesa mudziyo.
Automation uye pre-programming mabasa zvakare inorerutsa maitiro ekushandura chigadzirwa. "Otomatiki inotibvumira kukwenenzvera maitiro kuti tive nechokwadi chekuti tinokwanisa kudzokorodza chigadzirwa chakawanda kubva mumutsara wega wega wekugadzira," akadaro Chris Rivoire, injinjiniya kuNoosa. "Maitiro ekushandura inguva apo zvinhu zvakawanda zvakasiyana zvinoda kuitika. Kuve nechikamu ichi cheotomatiki kunotipa nguva yakawanda yekupedzisa mamwe mabasa-pazvinenge zvakakodzera, ino ndiyo nguva yakawanda. "
Mwedzi mitanhatu chete mushure mekuisa valve itsva, Noosa atochengetedza $ 16,000 uye akawana ROI yakazara mumwedzi miviri chete. Pamusoro pekuvandudza mwero wekudzoreredza, Noosa anogona zvakare kuchengetedza anenge 19 maminetsi enguva yekushanda panguva yega yega flavour yekushandura maitiro. Izvi zvakaenzana nemaawa ekushanda evanhu vanopfuura 200 pagore (yakaenzana nemavhiki mashanu ekushanda kwenguva), iyo vashandi vanogona kushandisa kupedza mamwe mabasa.
Kubva pane izvi zvabuda, Noosa anotarisira kuisa 13 mamwe mavharuvhu mumitsara yayo yese yekugadzira, kuchengetedza kambani $350,000 pagore.
Kukwidziridzwa kweSistimu kunodzivirira marara pasina kupira miitiro yehutsanana zvakare kunoenderana neNoosa's corporate tsika nemhando. "Kubva pakutanga, Noosa akatarisana nekushandisa mazano edu uye matekinoroji matsva kuti tive nechokwadi chekuti tinoramba tichigadzira yoghurt yakanakisa munyika," akadaro Rivoire. "Mavharuvhu matsva aya anokodzera aya mazano zvakakwana."
Nguva yekutumira: Kubvumbi-26-2021
