Kwakusoloko kukho ukulibaziseka komgca phakathi kwe-lathe kunye nomatshini wokugaya, okwabangela ukuba i-Koso KentIntrol ithenge umatshini we-multi-purpose kwi-Starrag, owakwazi ukwenza oko ngexesha elifanayo. #into yokuphonononga
Utyalo-mali lwe-Koso KentIntrol kwi-Starrag's Heckert 630 DBF iziko lomatshini elithe tye lihlawulwe kwi-machining ye-valve body, ngakumbi ngenxa yokuba umatshini wokusila, ukuguqula kunye nokubhobhoza amandla kuphelisa imfuno yoomatshini ababini abahlukeneyo -Kwaye zonke ezihambelanayo ukusetha kwakhona kunye namaxesha okufola. -ukuvelisa iindawo ezigqityiweyo.
“Ukongeza endaweni yokusebenza eyahlukileyo, iHeckert DBF ikwasivumela ukuba silayishe imathiriyeli ekrwada kanye, senze inkqubo epheleleyo, emva koko sikhuphe iinxalenye ezigqityiweyo ukuze zihlolwe, ezenza lula inkqubo yokuvelisa. Oku kukwathetha ukuba ukusetyenziswa koomatshini abahlukeneyo Xa kuthelekiswa, sifumana iinxalenye ezininzi kulo matshini veki nganye.”
Yasekwa kwi-1967, i-Koso KentIntrol, eyayisaziwa ngokuba yi-Introl, ngumthengisi wehlabathi jikelele weevalvu ze-throttle, iivalve zokulawula kunye ne-butterfly valves, kunye ne-actuator kunye nezixhobo ezisetyenziswa kwi-oyile kunye negesi, i-petrochemical kunye nemveliso yokuvelisa amandla. Inkampani ithenge ngokukodwa i-Heckert DBF ukuze iphucule umthamo wokusetyenzwa kweevalvu kunye nemizimba yeglobhu yevalve enemingxuma ephuma kwi-flange ukusuka kwi-1 ukuya kwi-intshi ezi-6. Le mizimba yenziwe ngezinto ezahlukeneyo, ukusuka kwi-carbon steel ukuya kwi-super duplex steel kunye ne-Inconel.
I-Starrag Heckert 630 DBF intloko ye-spindle iquka ipaneli ene-spindle yomsebenzi odibeneyo kunye ne-CNC radial sliding slide. Apha, intloko ibekwe ukuze ivule le flange.
Ngaphambili, ezi zidumbu zeemoto bezisebenza koomatshini ababini. Okokuqala, i-lathe yavelisa iiflange kunye nemijelo yeplagi ngokusebenzisa iinkqubo ezintathu. Emva koko, inxalenye iya kwi-drill bit ekusebenzeni kokugqibela. Ngaphambi koko, ngokuqhelekileyo ihlala emgceni de i-drill ikhululwe. Ukuqwalasela imfuno yokunyusa umthamo wokuvelisa kunye nokuthatha inzuzo yobudlelwane obukhoyo kunye ne-Starrag, i-Koso KentIntrol yakhetha i-Heckert 630 DBF kunye ne-630 x 630 mm pallets. I-X-axis yomatshini, i-Y-axis kunye ne-Z-axis i-1,070, i-870, kunye ne-1200 mm, ngokulandelanayo, kunye nesantya sokunyakaza ngokukhawuleza yi-40, 40, kunye ne-60 m / min. Lo matshini ukwane-±35 mm U-axis yokujikeleza kunye ne-45 kW (1,700 Nm) yokusonta.
Nge-DBF, isicwangciso sentsimbi ye-engile kukugqiba umatshini kwindawo enye. Kwimizimba engqukuva, iisetingi ezimbini ziyafuneka: enye yeyomatshini kunye nokugrumba imingxunya yeeplagi, kunye nezinye iiflange.
I-Heckert 630 DBF ayingomatshini wokuqala we-Starrag wenkampani. UMnu Addy uthe i-Scharmann Ecoforce HT2 yangaphambili enentloko edibeneyo yobuso be-P600 nayo isetyenziswe njengomatshini wesixhobo esinye sezixhobo zokusebenza ezinkulu kwenye imveliso yenkampani egxile kumatshini onzima.
“Sikubonakalisile ukuthembeka kwesixhobo somatshini weStarrag kunye neziphumo zoomatshini ezikumgangatho ophezulu. Ukongeza, besisoloko sifumana inkxaso ebalaseleyo emva kokuthengisa kunye nenkxaso evela kwinkampani. Ngoko ke, xa sifuna ukusombulula imfuno ye-flux ye-valve encinci, qhubeka Uqhagamshelwano lomthombo omnye lunentsingiselo ngokupheleleyo, "utshilo uMnu.
Isixhobo somatshini we-Heckert DBF sine-U-axis edibeneyo, exhotywe ngentloko ye-DBF ye-Starrag ye-multitasking, ekwazi ukwenza imisebenzi eyahlukeneyo yangaphakathi nangaphandle. Intloko yokuphotha ibandakanya iphaneli ene-spindle yomsebenzi odibeneyo kunye ne-CNC radial slide. Ukuze ujike ii-workpieces ezisisigxina, isixhobo sokuguqula i-rotary (ene-axial runout malunga ne-5 ukuya kwi-6 microns) inokulungelelaniswa nge-radially nge-± 70 mm. Ukongeza kokujika kwangaphandle, kwangaphakathi kunye nobuso, intloko ingaba yi-conical kunye ne-contour turning ngenxa ye-NC axis ye-radial sliding slider. Ukugaya kunye nokugaya, i-spindle yomsebenzi ibekwe kwindawo yayo ephakathi.
UMnu Addy uthe i-workshop isebenzise ngokupheleleyo i-spindle ye-3500-rpm yomatshini, isoloko isebenzisa i-Capto cutters ephezulu yokutya kwi-carbon steel (WCB) kwi-850 rpm kunye ne-3000 mm / min speed feed. Uqhube wathi: “Lo matshini uqinile ngenene. Kwizinto ezithambileyo, senza i-incisions ngobunzulu be-2 ukuya kwi-3 mm. Ngokomzekelo, kumzimba ophindwe kabini, sisebenzisa isantya se-3 mm kunye nesantya se-60 m / min. Isantya sokutya sokusika. Kwaye 0.25 mm / rev. Kodwa oku kukulungelelana ngokucophelela phakathi kobunzulu bokusika kunye nesantya kunye nokunxiba isixhobo. Injongo yethu kukwandisa ubomi besixhobo. Oku kuyinyani ngakumbi xa kusila umva weflange, Lo msebenzi unokuba ngumthwalo onzima wokunxitywa kwesarha yokucanda esetyenziswayo.
Ukudala imingxuma enemisonto kwi-titanium alloys idinga ubuchule obufanelekileyo obusekwe ekuqondeni iimpawu zezi zinto kunye nezinto ezikhethekileyo zenkqubo yokucofa.
Ukusetyenzwa ngokukhawuleza kwe-CNC kunye ne-high-pressure coolant inceda ukususa isinyithi ngesantya esimangalisayo. Kodwa ngaba ivenkile kufuneka yazi malunga nezixhobo zokusika kwi-high-speed machining?
Ekubeni ii-macros kunye nemijikelo enkonkxiweyo ibekwe kwi-CNC yamaziko amaninzi anamhlanje okujika, ukujikwa kwenqaku elinye lemicu ye-OD kubonakala kuphantse kube sisigqibo senkqubo engagqibekanga. Nangona kunjalo, kwizicelo ezininzi, ukuqengqeleka komsonto weOD kuneengenelo zendalo kwaye kunokutshintsha ukusika intambo.
Ixesha lokuposa: Feb-24-2021
