Panali nthawi zonse kuchedwa kwa mzere pakati pa lathe ndi makina obowola, zomwe zinachititsa kuti Koso KentIntrol agule makina opangira zinthu zambiri kuchokera ku Starrag, omwe adatha kutero nthawi yomweyo. #nkhani yophunzira
Ndalama za Koso KentIntrol mu Starrag's Heckert 630 DBF yopingasa machining center yalipira mu machining a valavu thupi, makamaka chifukwa makina odulidwa kamodzi mphero, kutembenuza ndi kubowola mphamvu kuthetsa kufunika kwa makina awiri osiyana -Ndipo onse ogwirizana Bwezerani ndi nthawi queuing. - kupanga zida zomalizidwa.
"Kuphatikiza m'malo osiyana processing opareshoni, Heckert DBF komanso amatilola katundu zopangira mwakamodzi, kuchita processing wathunthu, ndiyeno kutsitsa zomalizidwa anayendera, amene bwino kufewetsa ndondomeko kupanga. Izi zikutanthauzanso kuti kugwiritsa ntchito makina osiyanasiyana Poyerekeza, timapeza magawo ambiri pamakinawa sabata iliyonse. ”
Yakhazikitsidwa mu 1967, Koso KentIntrol, yemwe kale ankadziwika kuti Introl, ndi wogulitsa padziko lonse lapansi ma valve othamanga, ma valve oyendetsa ndi butterfly valves, komanso makina opangira magetsi ndi zida zomwe zimagwiritsidwa ntchito popanga mafuta ndi gasi, petrochemical ndi mafakitale opanga magetsi. Kampaniyo idagula mwapadera Heckert DBF kuti ipititse patsogolo mphamvu ya mavavu ndi matupi a valavu padziko lonse lapansi okhala ndi mabowo a flange kuyambira mainchesi 1 mpaka 6. Matupi awa amapangidwa ndi zinthu zosiyanasiyana, kuchokera ku chitsulo cha carbon kupita ku super duplex steel ndi Inconel.
Mutu wa spindle wa Starrag Heckert 630 DBF umaphatikizapo gulu lokhala ndi spindle yophatikizika ndi CNC radial sliding slide. Apa, mutu wayikidwa kuti utsegule flange iyi.
M'mbuyomu, matupi agalimoto awa adagwiritsidwa ntchito pamakina awiri. Choyamba, lathe limatulutsa flanges ndi pulagi ngalande kudzera njira zitatu. Kenako, gawolo limasunthira ku kubowola pang'ono kuti ligwire ntchito yomaliza. Izi zisanachitike, nthawi zambiri zimakhala pamzere mpaka kubowola kutulutsidwa. Poganizira kufunikira kokulitsa mphamvu yopangira ndikugwiritsa ntchito mwayi pa ubale womwe ulipo ndi Starrag, Koso KentIntrol anasankha Heckert 630 DBF yokhala ndi mapallet 630 x 630 mm. Makina a X-axis, Y-axis ndi Z-axis strokes ndi 1,070, 870, ndi 1200 mm, motero, ndipo kuthamanga kwachangu ndi 40, 40, ndi 60 m / min. Makinawa alinso ndi ± 35 mm U-axis pozungulira ndi 45 kW (1,700 Nm) spindle.
Ndi DBF, njira yopangira ngodya zitsulo ndikumaliza kupanga makina munjira imodzi. Kwa matupi ozungulira, makonzedwe awiri amafunikira: imodzi yopangira makina ndi kubowola mabowo a pulagi, ndi ina ya flanges.
Heckert 630 DBF si makina oyamba a Starrag. Bambo Addy adanena kuti kale Scharmann Ecoforce HT2 yokhala ndi mutu wa mphero wa nkhope ya P600 idagwiritsidwanso ntchito ngati makina opangira zida zazikulu mufakitale ina ya kampani yomwe imayang'ana makina olemera.
"Tatsimikizira kudalirika kwa chida cha makina a Starrag komanso zotsatira zamakina apamwamba kwambiri. Kuphatikiza apo, takhala tikulandira chithandizo chabwino kwambiri pambuyo pogulitsa ndi chithandizo kuchokera ku kampani. Choncho, pamene tifunika kuthetsa kufunikira kwa matupi ang'onoang'ono a valve, pitirizani Kugwirizanitsa gwero limodzi ndilofunika kwambiri, "adatero Bambo Addy.
Chida cha makina a Heckert DBF chili ndi U-axis yofunikira, yomwe ili ndi mutu wa Starrag's DBF multitasking, womwe umatha kugwira ntchito zosiyanasiyana zamkati ndi zakunja. Mutu wa spindle umaphatikizapo gulu lokhala ndi cholumikizira cholumikizira ndi CNC radial slide. Kuti mutembenuzire zida zokhazikika, chida chotembenuza chozungulira (chokhala ndi axial runout pafupifupi ma microns 5 mpaka 6) chitha kusinthidwa mozungulira ndi ± 70 mm. Kuphatikiza pa kutembenuka kwakunja, mkati ndi nkhope, mutu ukhozanso kukhala wozungulira komanso wokhotakhota chifukwa cha NC axis ya radial sliding slider. Pa mphero ndi kubowola, spindle yogwirira ntchito imayikidwa pamalo ake apakati.
Bambo Addy adanena kuti msonkhanowu udagwiritsa ntchito makina opota a 3500-rpm, omwe nthawi zambiri amagwiritsa ntchito makina odula a Capto pa carbon steel (WCB) pa 850 rpm ndi 3000 mm / min liwiro la chakudya. Anapitiriza kuti: “Makina amenewa ndi olimba. Pazida zofewa, timapanga ma incision ndi kuya kwa 2 mpaka 3 mm. Mwachitsanzo, pa thupi lawiri, timagwiritsa ntchito liwiro la 3 mm ndi liwiro la 60 m / min. Kudya liwiro kudula. ndi 0.25 mm / rev. Koma uku ndikusamala mosamala pakati pa kuya kwa kudula ndi liwiro ndi kuvala kwa zida. Cholinga chathu ndikukulitsa moyo wa zida. Izi ndizowona makamaka pamene mphero kumbuyo kwa flange, Opaleshoniyi ikhoza kukhala yolemetsa kwambiri chifukwa cha kuvala kwa macheka omwe amagwiritsidwa ntchito. "
Kupanga mabowo a ulusi mu aloyi titaniyamu kumafuna njira zoyenera zochokera kumvetsa makhalidwe a zipangizozi ndi peculiarities wa ndondomeko pogogoda.
Kukonzekera kwachangu kwa CNC ndi kuzizira kwambiri kumathandizira kuchotsa chitsulo mwachangu kwambiri. Koma kodi sitolo iyenera kudziwa za zida zodulira pamakina othamanga kwambiri?
Popeza ma macros ndi zozungulira zamzitini zili mu CNC ya malo osinthira amakono, kutembenuza ulusi wa OD ndi mfundo imodzi kumawoneka ngati chisankho chosasinthika. Komabe, pamagwiritsidwe ambiri, kugubuduza kwa ulusi wa OD kuli ndi zabwino zake ndipo kumatha m'malo mwa kudula ulusi.
Nthawi yotumiza: Feb-24-2021
