Pakanga pane nguva dzose kunonoka kwemutsara pakati pelathe uye muchina wekuchera, izvo zvakaita kuti Koso KentIntrol atenge michina yezvinangwa zvakawanda kubva kuStarrag, iyo yakakwanisa kuzviita panguva imwe chete. #case study
Koso KentIntrol's investimendi muStarrag's Heckert 630 DBF yakachinjika machining centre yakabhadhara mukugadzira kwevhavhavhavha, kunyanya nekuti muchina-chete-chekugaya, kutenderedza uye kudhirowa kugona kunobvisa kudiwa kwemichina miviri yakaparadzana -Uye zvese zvine chekuita nekugadzirisa uye nguva dzemitsetse. -kuburitsa zvikamu zvakapedzwa.
"Pamusoro pekutsiva basa rakasiyana rekugadzirisa, Heckert DBF inotitenderawo kurodha zvigadzirwa kamwechete, kuita kugadzirisa kwakakwana, uyezve kuburitsa zvikamu zvakapedzwa kuti zviongororwe, izvo zvinorerutsa maitiro ekugadzira. Izvi zvinoreva zvakare kuti kushandiswa kwemichina yakasiyana Kana tichienzanisa, tinowana zvimwe zvikamu kubva muchina uyu svondo rega rega.
Yakatangwa muna 1967, Koso KentIntrol, yaimbozivikanwa seIntrol, mutengesi wepasi rose wemagetsi emagetsi, mavharuvhu ekudzora uye butterfly mavharuvhu, pamwe nemagetsi uye zviridzwa zvinoshandiswa mumafuta uye gasi, petrochemical uye magetsi ekugadzira maindasitiri. Iyo kambani yakatenga zvakanyanya Heckert DBF kuti ivandudze kugona kwevhavha uye globe mavharuvhu miviri ine flange outlet maburi kubva 1 kusvika 6 inches. Iyi miviri inogadzirwa nemhando dzakasiyana siyana, kubva kabhoni simbi kusvika kune super duplex simbi uye Inconel.
Iyo Starrag Heckert 630 DBF spindle musoro inosanganisira pani ine yakasanganiswa yebasa spindle uye CNC radial inotsvedza inotsvedza. Pano, musoro wakaiswa kuti uvhure flange iyi.
Kare, mitumbi yemotokari iyi yaishandiswa pamichina miviri. Chekutanga, lathe yakagadzira maflange uye plug chiteshi kuburikidza nematatu maitiro. Zvadaro, chikamu chinoenda kune chibooreso chekupedzisira kushanda. Izvi zvisati zvaitika, zvinowanzogara mumutsara kusvikira drill yasunungurwa. Tichifunga nezvekudiwa kwekuwedzera huwandu hwekugadzira uye kutora mukana wehukama huripo neStarrag, Koso KentIntrol yakasarudza Heckert 630 DBF ine 630 x 630 mm pallets. Muchina weX-axis, Y-axis uye Z-axis sitiroko i1,070, 870, uye 1200 mm, zvakateerana, uye kukurumidza kufamba kumhanya i40, 40, uye 60 m/min. Muchina uyu zvakare une ± 35 mm U-axis yekutenderera uye 45 kW (1,700 Nm) yekuruka.
NeDBF, zano rekona simbi ndeyekupedzisa machining mune imwe chete. Kune miviri yakatenderera, zvigadziriso zviviri zvinodiwa: imwe yekugadzira uye yekuchera maburi epulagi, uye imwe yeflanges.
Iyo Heckert 630 DBF haisi yekutanga kambani Starrag muchina. Mr. Addy vakataura kuti yekare Scharmann Ecoforce HT2 ine yakabatanidzwa P600 chiso chekugaya musoro yakashandiswawo seimwe-chishandiso muchina wezvishandiso zvakakura mune imwe fekitori yekambani yakanangana nekurema machining.
"Takaratidza kuvimbika kweiyo Starrag muchina chishandiso uye inowirirana yemhando yepamusoro machining mhedzisiro. Uye zvakare, isu tagara tichigamuchira yakanakisa mushure-yekutengesa rutsigiro uye rutsigiro kubva kukambani. Naizvozvo, kana tichida kugadzirisa kuyerera kwezvitunha zvidiki zvevharuvhu, pfuurira A single source connection ine zvazvinoreva,” Mr. Addy vakadaro.
Iyo Heckert DBF muchina chishandiso ine yakakosha U-axis, iyo ine Starrag's DBF multitasking musoro, iyo inogona kuita akasiyana emukati nekunze machining mashandiro. Musoro wespindle unosanganisira pani ine yakasanganiswa yebasa spindle uye CNC radial slide. Kuti utendeuke maworkpieces akagadzika, iyo inotenderera inotenderedza chishandiso (ine axial runout inosvika 5 kusvika 6 microns) inogona kugadziridzwa radially ne ± 70 mm. Pamusoro pekunze, kwemukati uye kutendeuka kwechiso, musoro unogona zvakare kuve wakaita conical uye contour kutendeuka nekuda kweNC axis yeradial sliding slider. Pakugaya nekuboorera, sipidhi yebasa inoiswa panzvimbo yayo yepakati.
VaAddy vakataura kuti musangano wacho wakatora zvizere zvemuchina we 3500-rpm spindle, kazhinji uchishandisa high-feed Capto cutters pa carbon steel (WCB) pa850 rpm uye 3000 mm / min feed speed. Akaenderera mberi achiti: “Chokwadi muchina uyu wakaoma. Pamusoro pezvinhu zvakapfava, tiri kuita majekiseni ane hudzamu hwe2 kusvika ku3 mm. Semuenzaniso, pamuviri weviri, tinoshandisa kumhanya kwe3 mm uye kumhanya kwe60 m / min. Feed speed yekucheka. Uye 0.25 mm / rev. Asi ichi chiyero chekungwarira pakati pekudzika kwekucheka uye kumhanya uye kupfeka kwemidziyo. Chinangwa chedu ndechekuwedzera hupenyu hwematurusi. Izvi zvinonyanya kuitika kana uchikuya kumashure kweflange, Kuvhiya uku kunogona kurema zvakanyanya pakupfekwa kwemasaha anoshandiswa."
Kugadzira maburi ane shinda mune titanium alloys inoda hunyanzvi hwakakodzera hunobva pakunzwisisa kwehunhu hwezvinhu izvi uye nehunyanzvi hwekubata maitiro.
Kurumidza CNC kugadzirisa uye yakakwirira-kumanikidza inotonhorera inobatsira kubvisa simbi nekumhanya kunoshamisa. Asi chitoro chinofanirwa kuziva nezve maturusi ekucheka mune yakakwirira-kumhanya machining?
Sezvo macros uye maketani ekutenderera ari muCNC yeazvino nzvimbo dzekuchinjisa, imwe-poindi kutendeuka kweOD tambo inoita kunge ingangoita yekusarudzika sarudzo. Nekudaro, kune akawanda maapplication, OD shinda yekutenderedza ine mabhenefiti ekuzvarwa uye inogona kutsiva yekucheka shinda.
Nguva yekutumira: Feb-24-2021
