Uru rubuga rukoreshwa nisosiyete imwe cyangwa nyinshi zifitwe na Informa PLC, kandi uburenganzira bwose ni ubwabo. Ibiro byanditse muri Informa PLC ni 5 Howick Place, London SW1P 1WG. Yiyandikishije mu Bwongereza na Wales. Numero 8860726.
Hatitawe ku bunini bwigice cyangwa ubwoko bwa plastiki, ibintu bitatu byingenzi bigira ingaruka kumiterere yibicuruzwa byatewe inshinge ni igitutu, ubushyuhe nigihe. Mold Hotrunner Solutions (MHS), iherereye i Georgetown, muri Ontario, yateje imbere ibyo bipimo ubwo yatangizaga imashini ya M3 yo gutera inshinge za M3 mu mwaka wa 2016. Iyi sisitemu yo guhinduranya imashini ya zero-imyanda itanga ubushobozi bushya kubikoresho byubuvuzi n’abakora ibicuruzwa bya elegitoroniki. Iterambere ryimbere muri sisitemu, harimo na Rheo-Pro ashyushye yiruka nozzles hamwe na tekinoroji ya ISOKOR, ituma imashini ya M3-D08 ikora neza kandi neza itanga ibice bito bito bito bito nka mg 1,3.
â € ???? Twashizeho uburyo bushya bwo gutera inshinge kugirango duhuze ibikenewe nabandi bakora imashini badashobora guhaza, â € ????? Uwashinze MHS, Harald Schmidt. â € ???? M3 nuburyo bwa mbere bwo gutera inshinge kugirango butange micro-ibice byujuje ubuziranenge murwego rushobora gupimwa kandi rusubirwamo. â € ???? Ariko, isosiyete yabonye umwanya wo kurushaho kunoza ubushobozi bwayo. Muri 2020, MHS yatangiye kwagura M3 kuva module imwe hamwe na 8 yibice bito bito bigera kuri bine 8, bigera kuri verisiyo yihuta ya 32-cavity. ALPHA M3-D32 nshya ihuza robotike na sisitemu yo kugenzura igezweho kugirango igere ku bicuruzwa byinshi bitabangamiye ubuziranenge.
Ihinduka ryoroshye rya tekinoroji ryemerera MHS guhitamo M3 nibindi bicuruzwa mubicuruzwa byayo. MHS itanga ibisubizo kubice byubunini butandukanye mubipfunyika, ibinyabiziga, ubwubatsi nibicuruzwa byabaguzi. MHS yashinzwe mu 2002, yiyemeje gukora imashini zogutera inshinge na sisitemu zishyushye zo kuzamura umusaruro, ubwiza bw’ibice ndetse n’ibidukikije. Isosiyete ifite icyicaro muri Kanada kandi, mu rwego rw’umuryango wa Westfall Technik, ikomeza kugira uruhare ku isi yose.
MHS yiyemeje gukuraho inenge nyinshi zimaze igihe kinini muburyo bwo gutera inshinge mugihe dushushanya M3. Ubusanzwe, inzira itangira iyo pelleti ya pulasitike iguye muri hopper ikajya muri barrique. Igaburo rya screw ryimura ibice imbere, kandi umushyushya hanze ya barrale urashonga. Plastike igera ku bushyuhe bukenewe ndetse n'ubukonje mbere yo kugera kuri nozzle kugirango yinjizwe mu ifu. Bitandukanye no guterwa inshinge gakondo, abiruka bashyushye bakoresha amarembo ya valve hamwe nimbere yimbere kugirango bagabanye umubare wimyanda ya plastike idafite akamaro isubirwamo cyangwa ikajugunywa nyuma yo kubumba. Ariko, ntibishobora gukuraho burundu imyanda, gusa plastiki zimwe zirashobora kuba hasi hanyuma zigakoreshwa.
Umwimerere umunani-cavity M3 ugomba kwemeza ko igice cyuzuye kigaragara igihe cyose ifungura. Imashini isaba guhuza itambitse kandi ihagaritse kugirango yimure ikiro cya pound 500 hamwe na microne 10 mu gice cy'isegonda. Izi mbogamizi zituma bigora cyane gukora imashini isubirwamo ishobora gusa gukomeza umuvuduko nyawo, ubushyuhe nigihe cyibipimo. Mugihe itsinda ryagura igipimo cyimashini muri 2020, gukomeza iyi mikorere itomoye hamwe nimirimo ishyushye yiruka biba ngombwa.
MHS yerekeje kuri Beckhoff Automation kugirango ikemure igisubizo gishya binyuze mu iyubakwa rya mbere rya M3 mu 2016, kandi ryashoboye gukoresha ubwubatsi bumwe bwo gukora igishushanyo mbonera cya 32-cavity. â € ???? Beckhoff yakoranye na MHS kuva mu 2012, igihe yari ikeneye automatike nyinshi, umuyoboro ndetse n'ubushobozi bwo kugera kure, â € ???? Umuyobozi ushinzwe kugurisha mu karere ka Beckhoff muri Kanada, Paul Pierre. M3 igera kuri izi ntego binyuze mubisubizo byinshi bikorera kuri Beckhoff C6920 PC yinganda (IPC). Igenzura rya mudasobwa yinganda zifite mudasobwa ya Intel Core i7. â € ???? C6920 IPC iduha urubuga rukomeye rwo kumenya imirimo yose isabwa, bikaba bidashoboka na PLC gakondo, â € ???? MHS Automation Engineer Amir Abbas Shoraka, Sr. yabisobanuye.
M3 ifite ecran nini ya CP3921 igenzura ibyuma bya HMI. Iyerekana rya 21.5-inimikorere myinshi ituma MHS yongera kugena uburyo bwo kugenzura kugirango ihuze neza na micro-molding. Nk’uko byatangajwe na Kai Thielen, Umuyobozi wa MHS Engineering, afatanije na C6920 IPC, MHS itanga HMI hamwe n’ibihinduka byinshi byinjira hamwe n’imikoreshereze y’abakoresha neza. Mugaragaza nini itanga umucyo mwinshi kubakoresha interineti kandi itezimbere amahugurwa yabakozi. Twateje imbere imikorere yacu muburyo bwa software ya HMI. ntidufite? ? Ntabwo wakurikije ibyo abandi batanga imashini itera inshinge bakoze --—? ? ? ? Turashaka ikintu cyoroshye kubyumva no kurushaho gukorera mu mucyo, â € ????? Thielen ati.
Sisitemu ifunguye ya TwinCAT 3 software ikora itanga urubuga rwiza rwa M3. Gufungura porogaramu ishingiye kuri PC iganira neza binyuze mu bipimo byose bya IT hamwe n’ibikoresho biva mu bandi batanga inganda. Hamwe nuburyo bworoshye bwo kugera kure, TwinCAT yemerera MHS kohereza amakuru yinjira mugukoresha imeri kandi ikanashyigikira ububiko bwibicu, kuberako abakoresha benshi badashaka gutanga imiyoboro. Abakoresha amaherezo ya micromolding bahitamo kubika amakuru aho kugirango bahuze imashini nigicu. Nyamara, ibisubizo byo gukusanya amakuru nurufunguzo rwo gutanga ubufasha buhanitse bwo mu rwego rwa tekiniki no kunoza imikorere.
Sisitemu ya EtherCAT inganda ya Ethernet itanga itumanaho-nyaryo kubikorwa byubaka. Kuberako ibice bito bikoresha plastike nkeya, biragoye gukomeza ubushyuhe bwo gutunganya bitangiza ibintu. Inzira ya MHS ntabwo ishyushya plastike gushonga kubushyuhe bwo gutunganya mbere yuko igera ku irembo rya valve, bityo ikongerera igihe cyakazi cya plastiki kandi igabanya imyanda cyane.
EL3314 imiyoboro ine ya thermocouple yinjiza EtherCAT hamwe na software ya TF4110 yo kugenzura ubushyuhe muri TwinCAT ituma ishyirwa mubikorwa rishoboka. MHS ikoresha ubushyuhe 14 busabwa kwihanganira ± 0.1 ° C. EL3314 hamwe na software igenzura ubushyuhe yatanze ibisubizo byiza. Ububiko bwa Beckhoff servo burimo kandi ikarita ya interineti ya AX5721 kugirango ishyigikire kodegisi ya Heidenhain. Kuri I / O no gutwara umutekano, tekinoroji ya TwinSAFE igenzura ibifunga umutekano, guhagarara byihutirwa, hamwe nuburyo bwiza bwo guhagarika umuriro (STO).
Kugirango ucunge ibyifuzo byimikorere yibibumbano, Drive ya AX5000 ya Beckhoff itanga imbaraga kumurongo utambitse AL2815 umurongo wa servo ya moteri hamwe na vertical vertike ya AL2412 umurongo wa servo. â € ???? Hatariho ubushobozi-nyabwo bwa EtherCAT muri I / O na drives, ntibishoboka ko umuntu yihuta kugera kuri micron 10 neza, â € ???? Craig yabisobanuye. Verisiyo ya 32-cavity nayo yongeramo uruhande rwinjira-rwihuta rwihuta, rwimura milimetero 1.000 mu kagari ku muvuduko wa milisegonda 0.4, hanyuma rukagenda rugera kuri milisegonda 0.4. Disiki ya AX5000 na moteri ebyiri za AM8042 na moteri yo hanze ituma ibi bishoboka. â € ??? Iyi porogaramu â € ????? Igenzura ryimikorere igoye isaba ubufatanye bwa hafi, cyane cyane iyo uhinduye imirongo ishoka, â € ????? Pierre yongeyeho. â € ???? Gukorera hamwe mubikorwa byose bidufasha kubaka umubano ukomeye naba injeniyeri ba MHS. â € ????
Tekinoroji ya Beckhoff ishyigikira ibisubizo byinganda za plastiki byakozwe na MHS, harimo M3 yumwimerere hamwe na verisiyo nini. â € ???? PC ya Beckhoff ishingiye kuri PC yadufashije kugera ku kuri kw'imigozi igenda neza, umurongo wa imeri kugirango wirinde imikorere mibi, guhuza igicu, no kuvugana nibikoresho byabandi nka kamera na resin yumye, Â? ? ? Soraka ati. Icyingenzi cyane, MHS ishyira mubikorwa neza kugenzura ubushyuhe kugirango igere no kubungabunga plastiki? ? ? ? Ubushyuhe bwakazi no kugenzura ubuziranenge mugihe cyo gutera inshinge. Cyane cyane muri ALPHA M3-D32, abagenzuzi 62 bashyushya bakorera mukibuga kigenzura igenzura axis igenda hamwe na logique yimikorere ya cycle muri milisegonda 5. ???? Usibye amarobo, M3 itanga kandi uburyo bunoze bwo gutunganya imashini hamwe na sisitemu yo kureba kugirango igenzurwe igice ndetse n'umutekano wibumba, bihuzwa na EtherCAT. Twabikoze hamwe nimbaraga zikomeye zishingiye kuri PC imashini idafite igihombo. ? ? ? ? Hashingiwe ku gutsinda kwa MHS mu gukoresha EtherCAT, isosiyete yinjiye mu itsinda ry’ikoranabuhanga rya EtherCAT, iryo rikaba ariryo tsinda rinini ry’abakoresha fieldbus rifite abanyamuryango barenga 6.000.
Imashini yumwimerere M3 yabyaye impuzandengo ya 170.000 mikoro kumunsi umwe wakazi, hamwe n imyanda ya zeru, kandi irenze igipimo cyinganda. Kurugero, niba uburemere bwigice ari mg 10, neza kg 1 ya pellet ya plastike izasabwa kugirango itange inzira yose. Ndetse hamwe na PEEK nibindi bikoresho bishyuha cyane, M3 igera kuriyi mikorere mugihe ikomeza ubuziranenge. â € ???? Guhera kumashini ya M3 yambere muri 2016, ibipimo bya prototype yibice bihuye nibipimo byo gutunganya umusaruro mwinshi, â € ???? Schmidt ati.
Nubwo M3-D08 igabanya icyuho cyiza muri micromolding, ALPHA M3-D32 yongerera ubwo bushobozi urwego rutagereranywa rwo kwinjiza bitabujije ko rusubirwamo ukurikije igitutu, ubushyuhe, nigihe. Kumashini yimashini, inshinge, gukonjesha, gusohora na robo, M3 irashobora kugera kubizunguruka byamasegonda 4 cyangwa munsi yayo. Ibi bituma imashini yapimye itanga impuzandengo y'ibice 690.000 kumunsi, inshuro zirenga enye. MHS izakomeza guhanga udushya muri uru rwego, iha abakiriya batandukanye ibicuruzwa bya pulasitiki bihanitse, kandi bihatire kwemeza umuvuduko mwinshi n’ubuziranenge ku isoko riciriritse.
Igihe cyo kohereza: Ugushyingo-05-2021
